From Scrap to Certified Steel
Every step in our process is engineered for quality, consistency, and compliance with international standards.
01
Scrap Charging & Melting
High-grade scrap is charged into our induction furnaces — a 20 MT and 8 MT unit — and melted at high temperatures. Our facility processes more than 400 tonnes of scrap steel daily.
20 MT + 8 MT Induction Furnaces · 400+ Tonnes/Day
02
Primary Refining
Molten steel undergoes primary refining to remove impurities, adjust chemical composition, and achieve the target carbon, manganese, and alloy balance required for final product grades.
Chemistry Adjustment · Slag Removal · Temperature Control
03
Continuous Casting (CCM)
Refined molten steel is poured into our Continuous Casting Machine (CCM), solidifying into billets of uniform cross-section and quality. Output is approximately 350 tonnes of billets per day.
~350 Tonnes/Day · Uniform Cross-Section · Consistent Composition
04
Billet Cutting & Handling
Cast billets are cut to standard lengths by automated cutting systems and transferred to the billet storage yard for inspection, inventory management, and reheating queue.
Automated Cutting · Dimensional Inspection · Yard Management
05
Billet Reheating
Billets are loaded into a reheating furnace to reach the uniform temperature required for smooth and consistent rolling. Precise temperature control ensures material homogeneity.
Uniform Heating · Temperature-Controlled Furnace
06
Hot Rolling into Bars
Heated billets are fed through a series of rolling stands that progressively reduce the cross-section, forming deformed bars in diameters from 8mm to 32mm to precise dimensional tolerances.
8mm – 32mm Diameters · Tight Dimensional Tolerances
07
TMT / Q&T Treatment
Bars pass through a quenching box where high-pressure water rapidly cools the outer surface, creating a hardened martensite rim while the core remains austenitic. This produces the high-strength, ductile profile of our finished bars — resistant to seismic loads.
Quenching & Tempering · Martensite Rim · Seismic Resistance
08
Cooling, Cutting & Dispatch
Bars are air-cooled on the cooling bed, cut to commercial lengths, bundled, and labelled. Final quality inspection and dimensional checks are completed before BUET-certified batches are dispatched.
Air Cooling · Dimensional Check · Certification & Dispatch
